Job Description

Title: Operations Manager (Plastic Injection Molding)

Location: Buffalo Grove, IL

Hire Type: Direct Hire

Shift: Monday - Friday, regular hours.

Compensation: $150,000 – $175,000

Benefits: Full Benefits Packet

Must have Skill Set: Plastic injection molding experience, manufacturing leadership experience, knowledge of ISO 13485 and FDA regulations (21 CFR Part 820), Lean Manufacturing / Six Sigma experience.

Overview:

We are seeking an experienced and results-driven Operations Manager to lead a plastic injection molding facility focused on medical device component manufacturing. This role is responsible for overseeing all production operations while partnering cross-functionally with engineering, quality, maintenance, and supply chain teams to ensure compliance with regulatory standards and drive operational excellence. The ideal candidate brings strong leadership, deep technical expertise, and a continuous improvement mindset.

Job Duties:

• Oversee daily injection molding operations to meet safety, quality, delivery, and cost targets
• Ensure compliance with ISO 13485, FDA cGMP, and internal quality standards
• Develop and implement operational policies, procedures, and best practices
• Collaborate with cross-functional teams on new product introduction (NPI) and manufacturability
• Forecast operational costs and manage departmental budgets
• Lead strategic planning and Annual Operating Plan (AOP) initiatives
• Manage production scheduling, capacity planning, and resource allocation
• Monitor KPIs and drive improvements in efficiency, scrap reduction, and downtime
• Lead continuous improvement initiatives using Lean, 5S, and Kaizen methodologies
• Oversee staffing, training, performance management, and team development
• Ensure proper maintenance and readiness of equipment and tooling
• Coordinate with supply chain to maintain material availability and optimize inventory
• Build and maintain strong customer relationships

Qualifications Required:

• Bachelor’s degree in Engineering, Operations Management, or related field
• 7+ years of manufacturing leadership experience
• 5+ years of plastic injection molding experience
• Strong knowledge of medical device manufacturing standards (ISO 13485, FDA regulations)
• Experience with Lean Manufacturing and/or Six Sigma
• Strong leadership, organizational, and problem-solving skills
• Excellent communication and interpersonal skills

Preferred:

• Six Sigma (Green Belt or higher), Lean, or PMP certification
• Experience with medical devices
• Scientific injection molding knowledge
• Experience with mold and tool maintenance

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